ULTRASONIC METAL WELDING

front bgULTRASONIC EQUIPMENT FOR METAL WELDING

MPI  ultrasonic metal welding uses the latest assembly technologies.

Your needs to bond fragile metal foils in big numbers, free of tears or cracks challenge your assembly processes.
We deliver assembly solutions with proven quality.

Our application engineers design and develop new metal welding solutions to meet the evolving  demands. We can supply you with equipment that can join  large-diameter cables or bond more than 100 thin-foil layers.

 PROCESS BENEFITS
 High repeatability of the  welds
 Мolecular-level bonding
 Low energy use
 No intermetallic compounds or corrosion
 Wide range digital weld controls
 Very short welding cycles – less than a second
 Welding data records  for quality tracking

ТЕХНИЧЕСКА  СПЕЦИФИКАЦИЯ
Power - 6 kW - 10 kW
Frequency - 20 kHz
Power supply - 3 N ~ 380 V

ULTRASONIC WELDING OF 2 WIRES OF 35 ММ2

 

ULTRASONIC WELDING OF 1 WIRE OF 35 ММ2

ULTRASONIC SPOT WELDER

WHOLE EQUPMENT ULTRASONIC SPOT WELDER

The MPI ultrasonic hand tool for assembly of plastics, non-wovens and other materials suitable for ultrasonic welding is advanced in functionality, with the possibility of different process control depending on the needs of your application and offers reliable operation.

 

 

 

WITH HANDEQUIPMENT
POWER SUPPLY
- generator - 220V 50/60 Hz 
Actuator (tool) - designed for the specific application to ensure accuracy and long-lasting results.
Handle with button designed for the user's hand, to avoid direct contact with the tool.
 

 

 

 

 

Ultrasonic handheld station for attaching elastic bands to non-woven protective masks

MANUAL ULTRASONIC WELDING PLASTICS AND MASK EQUIPMENT

Ultrasonic handheld station for attaching elastic bands to non-woven protective masks

A simple solution with excellent performance, adaptive auto-tunable digital ultrasonic technology for plastic welding and advanced functionality with different levels and options of process control - for those who have already faced the problems of mass production and others who prefer customized solutions.

ADVANTAGES:

  • Fast cycle Times
  • High accuracy
  • Highly repeatable
  • Versatile equipment
  • Parts are easily recycled
  • Environmentally safe 
  • No added materials

 

 

 DESCRIPTION:Manual Ultrasonic Welding for MASKS PRODUCTION

TYPE - Ultrasonic press

PRESS DRIVE - Pneumatic

PRESSURE ADJUSTMENT - by adjusting the pressure of the drive cylinder

POWER SUPPLY - single-phase 220v, compressed air 4-6 bar max. 0.1 l/cycle.

POWER OF THE ULTRASONIC GENERATOR - 1000W

 

 EQUIPMENT:

  • ULTRASONIC PRESS – 1 piece                                                                                                                    
  • ULTRASONIC GENERATOR – full digital control DDS and PLL, 1000 W, PC connectivity and possible remote diagnosis and calibration using Team Viewer – 1 piece
  • TRANSDUCER – 1 piece
  • BOOSTER AND INTERMEDIATE BLOCK SET – 1 piece
  • WELDING TOOL – 1 piece

The equipment is designed as a stand alone complete system.

 

The official trade representative of MPI LTD is Advancium LTD